Nan-O-Sil ASD Colloidal Silica Significantly Reduces the Cycle Time in Injection Molding

PP unfilled, Nylon 6, unfilled, Nylon 66, 33% glass, PBT unfilled,
PC + 33% glass, PPS, PEEK, and Acetal

Penn State University Study


“A Study on the Effect of Nan-O-Sil ASD on Cooling Time Reduction” was undertaken by Jonathan Meckley, Pennsylvania State University at Erie, The Behrend College , Erie, PA (see technical paper 1) that will be presented at ANTEC in May 2010, that demonstrated the Nan-O-Sil ASD additive can reduce cycle time by as much as 70% in semi-crystalline materials.

In PP the cooling time was reduced 77%.

In glass filled PBT, it is 70%.

Glass-filled Nylon has a 67% reduction without negative physical properties.

 

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Nan-O-Sil ASD


A unique colloidal silica processing aid from Energy Strategy Associates, Inc. slashes molding cycle times. Ultra-fine bright white silica particles have been shown in laboratory and commercial field trials to reduce injection molding cycle times by 20% to 30% in polypropylene, filled and unfilled nylon, PBT, Acetal, glass filled PC, PPS and PEEK. This processing advantage is accompanied by retention and improvements in key physical properties at low loadings (0.8% wt.).

Nan-O-Sil ASD additive is an ultra high purity, amorphous (no crystallinity), colloidal fumed silica where the particles are discrete and non agglomerated in the form of a bright white powder. Importantly the individual particles are spherical shaped and range in particle size from 0.02 to 0.55 microns (20 to 550 manometers).

Nan-O-Sil ASD improves color dispersion. Blues are bluer. Greens are greener. Nan-O-Sil ASD reduces flow lines and surface defects. Nan-O-Sil ASD is easy to mix with resin pellets in a blender so melt pre-compounding is not required.

Benefits

  • Reduce cycle time 20 - 30% in unfilled Nylon 6, glass filled Nylon 66, and unfilled PBT, and PP, Acetal and PC+33% at low levels.
  • Improve tensile strength and flexural modulus on Nylons, PBT, and PP resins from 3 - 8% at low levels.
  • Reduce energy demand and motor torque in polymer processing at low levels.

Neat PP @ 90s Cooling Time:

Nan-O-Sil ASD PP @ 90s Cooling Time